Talking about the printing technology suitable for small and medium printing enterprises

The development of any industry will go through the process of exploration, prosperity and competitive reshuffle, which will inevitably be accompanied by pains and struggles. After the baptism of market competition, excellent groups will eventually stand out, and the printing industry will not deviate from this law. So, how can small and medium-sized printing companies seek new breakthroughs in the cracks? This article only talks about the small and medium-sized printing companies in combination with their own reality, seeks advantages and avoids shortcomings, and seeks other printing methods than traditional printing methods to form new economic growth points. for reference.

The development of any industry will go through the process of exploration, prosperity and competitive reshuffle, which will inevitably be accompanied by pains and struggles. After the baptism of market competition, excellent groups will eventually stand out, and the printing industry will not deviate from this law. So, how can small and medium-sized printing companies seek new breakthroughs in the cracks? This article only talks about the small and medium-sized printing companies in combination with their own reality, seeks advantages and avoids shortcomings, and seeks other printing methods than traditional printing methods to form new economic growth points. for reference.

1. The printing space of books and periodicals shrinks, and the development space of packaging printing increases

The development of the packaging and printing industry is closely connected with the national economic development. According to China ’s 2006 industrial analysis, it can be clearly seen that the market space for book printing in the printing industry is gradually shrinking. On the contrary, the annual output value of the packaging and printing industry has reached 100 billion yuan. The above accounts for more than 35% of the output value of the entire printing industry. With the rapid development of the economy, it can be imagined that this will be another new profit growth point for the printing industry. Not only that, commercial printing will also be predictable. In the future, it will become the main force in the printing market. Although the current commercial rotation is tens of millions, but looking at the printing package market, it is also one of the most stable printing production methods at present, and there will be breakthroughs in the next few years.

2. Sticker label printing

In the world, there are three main types of adhesive label printing equipment: the first type is flexo printing, which is more common in North American countries; the second type is flexographic printing, supplemented by relief printing, this type of equipment is quite popular in Europe The country's favor; the third type is printing equipment mainly based on relief printing and supplemented by flexographic printing. This type of printing equipment is more commonly used in the Asia-Pacific region. China's self-adhesive packaging printing industry has its own characteristics, that is, most small and medium-sized printing plants, There are few specialized large-scale printing plants; there are many old printing plants and few high-end equipments; the market development is uneven, the coastal areas are developed, the central area is developing, and the marginal areas are relatively backward. The technology and equipment used in the printing of adhesive labels are Relief printing mainly.

Self-adhesive label printing has two forms: web printing and sheet-fed printing. China mainly uses sheet-fed printing. The technical level is still far from the advanced foreign countries (equipment, process, material, design form etc).

There are two main businesses producing round and round adhesive label printing equipment, namely Japan's Ko-pack company and Japan's wholly-owned enterprise in China-Shanghai Xinmin Sun Machinery Co., Ltd., and their products are satellite-type continuous transmission. Paper form, configured for 6-color relief printing, a set of UV coating, satellite equipment is the top equipment in the Asia-Pacific region, due to the tension correction system, it has good adaptability to various printing materials and is the focus of China's printing machinery One of the developed products has great market potential and is also the goal pursued by small and medium-sized printing houses in the future.

Flexographic printing stickers are the direction of future development. Of course, the development of flexographic printing equipment is the key. At present, domestic enterprises use domestic resources. The flexographic printing equipment produced by foreign technology can basically meet the market demand. The application of flexographic printing is not The market share of dry glue stickers will grow rapidly.

Flexographic printing uses UV ink instead of water ink, which is more conducive to environmental protection and improves the printing quality. The glazing also uses flexographic glazing to ensure the uniformity of glazing and the gloss requirements of the product.

3. Flexible printing

Flexographic printing is more commonly used in the packaging and printing industry in Europe and the United States.Flexible printing in the United States accounts for 80% of its entire packaging and printing industry, while Europe accounts for about 50%, while China accounts for only 8% of the entire printing industry. There is still a big gap in the application of the version.

Flexographic printing adopts anilox roller to transfer ink, which has high sensitivity of ink transfer control, easy operation, bright colors of flexo printing products, low production cost and short production cycle. It is widely used in flexible packaging printing. [next]

Flexo printing adopts pre-made photosensitive resin plate, which can produce images of 130 ~ 150lpi. The printing durability of the printing plate is as high as 500,000 ~ 1 million prints. The investment in plate making equipment is small. It is very suitable for short batch printing with small batches and mixed varieties. China's current packaging and printing needs, flexographic printing mostly use water-based inks, in line with green printing environmental protection requirements.

The application of computer technology in flexographic printing has automated positioning registration, tension control, screen display quality tracking and feedback, which saves time and reduces the difficulty of operation. You can also use the computer to convert various complex operations and necessary parameters Programming and input and storage, when repeatedly printing products, enabling storage devices can make complex operations simple and easy.

Flexographic printing is particularly suitable for small batches and small varieties of packaging printed materials. With the continuous progress and improvement of supporting technologies for flexo printing machines, materials that were difficult to print in the past, such as extremely thin films and materials that do not absorb ink, can be printed at high speed. If it is directly equipped with various functions of post-press processing equipment, it can complete the follow-up work such as die cutting, cap making, bronzing, etc., which can shorten the production time, reduce paper consumption, and stabilize the printing quality.

4. Screen printing

Modern screen printing technology is not only technically different from the other three types of printing, but also the most widely used of the four types of printing.Its printing objects can be paper, paper cups, wood products, plastics, ceramics, metal , Fur, etc., it can not only print flat objects, but also print round, convex, concave and irregular shaped objects. Therefore, screen printing has the characteristics of wide adaptability, low cost of plate-making printing, thick ink layer of printed matter, low investment cost and good economic benefit.

In terms of image transfer process, although screen printing technology has no obvious stage of development, its principle is derived from simple stenciled wax paper copying. Wax paper copying is an ancient civilization and one of the oldest image copying methods, but it is different. Ancient wax paper copying is just like the modern letterpress printing is different from the letterpress printing technology in Gutenberg. With the economic development and the progress of human society, it is also constantly making technological progress and perfection, and its development prospects are very broad.

5. Digital printing

Digital printing is the inevitable product and development trend of digital printing technology and networking. The development of digital printing technology and equipment is the focus of the industry's attention. Digital printing has attracted many merchants with its many advantages in the market and application. Interest and enthusiasm for participation. On the one hand, equipment suppliers have launched their own digital printing equipment, on the other hand, the market is full of expectations for the prospects of digital printing. At present, digital printing machines mainly include the following types of equipment, one is Fuji Xerox DoCU6135, Heidelberg's DM9110 and Hewlett-Packard digital company's press1000, etc.The advantages of this type of equipment are variable data printing, one-piece printing, and personalized printing; the other is Heidelberg's DI-46, Japan Screen's TruePress544 The on-machine direct-making digital printing presses represented by them have the advantage of optimizing the process flow, which is very suitable for the business with 300 to 5000 prints; in addition, there are digital printing presses using inkjet technology, which are mainly used to print a large number of Bills, commercial paper, etc., Sai Angel inkjet system is a representative of such products.

Digital printing (digitalprint) is a printing technology that uses digital systems to replace traditional analog information and directly transfer digital images to substrates. The industry generally divides digital printing into on-machine imaging printing and variable data printing. Digital printing is a very comprehensive technology, which covers many technical fields such as printing, electronics, network, communication and so on. The so-called digital printing is to transfer the electronic file directly to the printing machine with a computer, thereby eliminating the process steps such as color separation, imposition, plate making, and trial run.It brings printing into one of the most effective production methods, from input to output, the entire The process is controlled by one person, and one sheet is printed and printed on demand, which solves the problems of delays and freight turnover caused by the traditional "print first, then distribute".

Compared with traditional printing, digital printing has the following advantages:

1) Convenient and fast digital printing Because it saves the cumbersome processes such as film, imposition and printing, it has absolute advantages in a small amount of printing and urgent work. All typesetting software, design software and electronic documents generated by office applications can be used. Direct output to digital printing machine.

2) Flexible and efficient digital printingThe comprehensive digitization can provide users with more flexible printing methods, that is, printing while changing, printing while changing, and truly achieve zero inventory. Advantage.

3) No need to get high-quality prints, and no need to get high-quality prints, one copy can also be printed, digital printing can achieve a desirable effect such as a print.

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